High-strength bulk Al-based bimodal ultrafine eutectic composite with enhanced plasticity

Abstract

An in situ bulk ultrafine bimodal eutectic Al-Cu-Si composite was synthesized by solidification. This heterostructured composite with microstructural length scale hierarchy in the eutectic microstructure, which combines an ultrafine-scale binary cellular eutectic (α -Al + Al₂Cu) and a nanometer-sized anomalous ternary eutectic (α -Al + Al₂Cu + Si), exhibits high fracture strength (1.1 ± 0.1 GPa) and large compressive plastic strain (11 ± 2%) at room temperature. The improved compressive plasticity of the bimodal-nanoeutectic composite originates from homogeneous and uniform distribution of inhomogeneous plastic deformation (localized shear bands), together with strong interaction between shear bands in the spatially heterogeneous structure.