CFD simulation of flow pattern and plume dimensions in submerged condensation and reactive gas jets into a liquid bath

Abstract

Submerged gas jets into a liquid bath are widely used in metal processing and thermal processes. These systems are classified as (a) condensation jet and (b) reaction jet systems. This paper presents the CFD simulation of both the types of jets. The CFD model considers phase change, gas-liquid and gas-gas reactions and the accompanied rates of mass transfer. Mass transfer coefficient was estimated using small eddy model where the value of mass transfer coefficient is calculated based on the local values of turbulent kinetic energy (k) and the dissipation rate (ε). A good agreement with the available experimental data of plume length validates the CFD model. The CFD simulations have also been compared with the available experimental data on velocity and temperature profiles which shows excellent agreement. A comparison between the condensation and the reaction jets has been presented in terms of plume dimensions, flow and temperature patterns. The relative predictions of the present model and the rational correlations have been presented for the estimation of plume length for both the types of jet systems.