Hydrodynamics and liquid phase axial mixing in orifice pipe reactor

Abstract

Two phase flow in a horizontal pipe, with orifice plates placed at regular intervals as obstructions, was studied for the effect of phase velocities on flow patterns, fractional phase hold-ups, pressure drop and liquid phase axial dispersion. Radioactive technetium-99m (as an aqueous solution of sodium pertechnatate) was used as tracer. A pulse injection technique with two point measurements was employed. Three different orifice diameters were used (8 mm, 16 mm, and 20 mm) in a pipe diameter of 32 mm. The orifice spacing was 500 mm in all cases. Superficial gas (air) velocity was varied over a range from 0.02 m/s to 1.0 m/s and superficial liquid (water) velocity from 0.03 m/s to 0.85 m/s. Different flow patterns under different flow conditions were identified and a generalised flow map is presented. Variations in hold-ups and pressure drop with flow patterns have been explained. Rational correlations have been developed for fractional phase hold-ups and pressure drop. A preliminary comparison of two phase gas-liquid flow in a horizontal pipe with orifice obstructions (to be called orifice pipe reactor), as a gas-liquid contacting device, is made with a conventional bubble column reactor. Recommendations have been made for future work.