Synthesis and characterization of in situ nanocrystalline intermetallic phase reinforced AlTiSi amorphous matrix composite

Abstract

Composites with partially amorphous matrix were synthesized by mechanical alloying of an Al₅₀Ti₄₀Si₁₀ elemental powder blend in a high energy planetary ball-mill, followed by high pressure (8 GPa) low temperature (350-450°C) sintering. Microstructural studies and compositional micro-analysis were carried out using scanning and transmission electron microscopy, and energy dispersive spectroscopy, respectively. Phase evolution as a function of milling time and isothermal temperature and their thermal stability was determined by X-ray diffraction at room or elevated temperature and differential scanning calorimetry, respectively. The microstructure of composites sintered between room temperature and 450°C showed nano-size (≈50 nm) crystalline precipitates of Al₃Ti dispersed in an amorphous matrix. The composites sintered at 400°C with 8 GPa pressure exhibited the highest density (3.58 Mg/m³), nanoindentation hardness (8.8 GPa), Young's modulus (158 GPa) and compressive strength (1940 MPa). A lower hardness and modulus on sintering at 450°C is attributed to additional amorphous to nanocrystalline phase transformation and partial coarsening of Al₃Ti.