Detection of leakage magnetic flux from near-side and far-side defects in carbon steel plates using a giant magneto-resistive sensor

Abstract

Giant magneto-resistive (GMR) sensors are attractive for magnetic flux leakage measurements, especially for the detection of shallow near-side cracks and deeply located defects. An optimized measurement system with magnetic yoke, GMR sensor and selective amplifier has been devised to detect the tangential component of leakage flux from various near-side notches and far-side notches (widths 0.5 mm and 1.0 mm, respectively) in 12 mm thick carbon steel plates. Far-side notches located at nearly 11 mm below the measurement surface have been detected with a good signal-to-noise ratio. The performance of the GMR sensor with lift off has also been studied for possible non-contact examination of hot surfaces and a lift off of 2 mm is expected to ensure the saturation-free detection of near-side as well as far-side notches.